Karndean prep to timber floor

Discussion in 'Subfloor Preparation' started by Samson, Jan 9, 2014.

  1. Samson

    Samson Well-Known Member

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    I am informed that with Karndean, any preparation is to be finished with Karndean Skim Coat.
    On a poor floorboarded sub floor, is it considered best practice to:

    a/ Ply floor with 6mm, screed over, then skim coat.

    b/ Ply floor with 9mm, then skim coat.

    c/ Some other method.

    Your reasons for your answers would be appreciated.
    Thanks in advance.
     
  2. Spacey

    Spacey Super Moderator Staff Member

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    I normally use 6 or 9mm & shim coat/feather finish or flexy screed depending on how bad the sub is & if the customer is prepared to pay the extra
     
  3. bournemouth

    bournemouth Super Moderator

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    I usually 3mm sp101 and then flexy the lot
     
  4. Pigsarse

    Pigsarse Well-Known Member

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    On poor timber floorboards I always 9mm ply atleast or 12mm. Then feather .

    Or

    C/ use versalay system
     
  5. Pigsarse

    Pigsarse Well-Known Member

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    The problem with using 3or 6mm ply on a poor floor boarded subfloor is that the ply will follow the bend and curves of the boards . In really bad cases even a flexi coat over still follows contours. Best bet is to use a thick ply screwed down securely ,then a feather on top . In past I've used two lots of 6mm on top of each other staggered to give a nice solid subfloor. Then the joints arnt so obvious. Feather on top and it's spot on mate. Prep is everything as the lads will tell you on here.
     
  6. Spacey

    Spacey Super Moderator Staff Member

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    Really bad boards fill the gaps prime flexy then ply with 9 or 12mm even used 25mm before then feather or flexy again. This starts getting stupid expensive though & is easier & cheaper to put a new chipboard floor in
     
    Last edited: Jan 9, 2014
  7. bournemouth

    bournemouth Super Moderator

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    Really bab floors run a sander over it on the 45 degree then ply and flex
     
  8. floorcraft

    floorcraft Well-Known Member

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    If its really bad then sink and nails, plane off high spots, min 9mm ply then feather finish. If worse than that, then flex over the top too.
     
  9. merit

    merit Well-Known Member

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    6 or 9mm ply screwed down depending on how much light and how bad the subfloor is then flexable levelling compound over the top. Not 3mm coat tho! Enough to level it out!
     
  10. Samson

    Samson Well-Known Member

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    And do you all use the Karndean skim coat as a final application? I ask because I have been told that the guarantee is invalid if this is not used. Is this correct? Is this product a form of screed or a sealant?
     
  11. coolevilangel

    coolevilangel Well-Known Member

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    are you an installer?
     
  12. Spacey

    Spacey Super Moderator Staff Member

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    Its a micro screed to smooth out the joints between ply board & fixings so nothing shows through & also used for patching screeds
     
  13. Pigsarse

    Pigsarse Well-Known Member

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    I wouldn't be surprised if karndean say that. Typical of them , like there skim coat is any better than ardex feather ?, guarantee is worth jack s##t anyway .
     
  14. Pigsarse

    Pigsarse Well-Known Member

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    Sorry mate if you are referring to karndean saying you must prep over ply with skim or feather , then you are right , they do insist on it .
     
  15. Pigsarse

    Pigsarse Well-Known Member

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    Are you a floor layer?
     
  16. bournemouth

    bournemouth Super Moderator

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    You can do everything karndean tell you to do for there warranty but they will still send you materials that dont fit the best
     
  17. Samson

    Samson Well-Known Member

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    Thanks for all the answers.
    I am a very experienced carpet fitter who is buying a carpet and flooring business. I know little about lvt's and I am attempting to learn as much as I can about Karndean before talking to the employed floorlayers. The business sells a lot of this product and I've just found out about this skim coat they supply.
    There seems to be a variation as to how to achieve the best prep. A floorlayer who installed Amtico to the company I used to sub contract to, used to fit 9mm birch ply and then put a 3mm expensive Uzin screed over. It was like glass and the best I have ever seen but it worked out hellish expensive.
    I am looking for a cheaper equivalent finish. The application of three materials prior to installation sounds crazy.
     
  18. Pigsarse

    Pigsarse Well-Known Member

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    I'm sure you are well aware amtico is an expensive product so taking short cuts in prep isn't a good idea . Unfortunately good preparation is necessary and fairly expensive but it's better to get it right first time than to rip it up due to poor prep work.
     
  19. dazlight

    dazlight Super Moderator

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    Make sure you use a good plywood mate, this last year all I've used is SP101 6mm or 9mm plywood.
    Really good gear.
    If you spend a big of time sanding floorboards or filling holes before you put the ply down then feather / skim coat the plywood you should be ok on most jobs.
    On bad subfloors though you are best plywood then a wood fibre reinforced screed.
     
  20. oddbod_jnr

    oddbod_jnr Well-Known Member

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    Get yourself on a few courses it works .
     

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